Industry and manufacturing case studies
Case study · Mining

Mapping a remote mine’s real network — without agents or a site visit

A titanium mineral sands producer in southern Africa deployed Rebasoft, delivered with a South African partner, to replace spreadsheet-based network knowledge with a discovered, verified view of its corporate and process control networks.

44 of 92
documented switches could not be reached
637
edge interfaces mapped
92
connections to unmonitored devices
36%
of switch ports actually in use

The challenge

  • Network knowledge sat with individuals, not systems, which slowed fault-finding and recovery.
  • Inventory lived in spreadsheets and had never been checked against the live network.
  • A remote operation: everything had to be done over VPN, with no Rebasoft engineers on site.

Our approach

  • A single agentless Rebasoft virtual appliance, deployed over VPN.
  • Seeded from the client’s own corporate and SCADA address ranges and device lists.
  • SNMP switch discovery, neighbour mapping and sFlow traffic, then 119 Wi-Fi access points onboarded.
  • Sites organised by mine area for reporting.

What discovery revealed

Inventory that didn’t match reality

44 of 92 listed switches were unreachable, with 7 further discrepancies against the live network.

An unknown network edge

92 connections to devices nobody monitored: potential paths around the main firewall.

Idle capacity

Only 36% of switch ports were in use, leaving hardware that could be redeployed rather than replaced.

Hidden performance faults

105 interfaces with errors, plus half-duplex links, quietly slowing applications.

An inconsistent Wi-Fi estate

119 access points across 9 models and 5 firmware levels, with around 23 dropping more than 1% of packets.

Unknown and unsupported endpoints

Many unclassified devices, unsupported Windows versions and gaps in anti-malware coverage.

The outcome: the mine’s first authoritative picture of its network, measured against its own documentation, with a prioritised list of fixes.

Why it matters for mining

Remote-ready

One VM over VPN. No agents and no site visit needed.

IT and OT in one view

Corporate and process control networks discovered from a single platform.

An inventory you can trust

The foundation for CMDB, OT security and change control.

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